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Prysmian Group

Prysmian is a global leader in cable technology, combining this excellence with an impressive global presence. With operations in 50 countries, 106 plants, 25 research and development centers, and approximately 29,000 employees, it has a strategic footprint that allows it to easily serve emerging markets and communities around the world.

Setor:

O Desafio

Advanced Data Collection for Optimization and Predictive Maintenance

Prysmian, a global leader in the cable industry, sought to enhance the monitoring of its production machines in Brazil, aiming to collect more data for in-depth analysis and implement a predictive maintenance plan. The goal was to further optimize production processes, prevent potential bottlenecks, and anticipate failures, without compromising efficiency and productivity.

The Solution

Dynamic Monitor with PLC Integration and Real-Time Data Display

We developed a dynamic monitor that collected and displayed, in real time, detailed data on the status of each equipment, integrating machines and production lines at Prysmian. This information was shown on strategically placed screens in the production areas, allowing operators and managers to continuously and accurately monitor equipment performance. The solution was implemented at Prysmian’s units in Brazil, providing a clear and comprehensive view of the state of each machine in real time.

Predictive Maintenance

Continuous data collection made it possible to anticipate failures, allowing for scheduled maintenance and preventing unexpected production interruptions.

Production Optimization

Real-time visualization enabled quick adjustments to operations, contributing to more efficient and integrated production.

Real-Time Monitoring

Managers can now instantly view machine performance, enabling quicker decision-making.

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